Molly Ayala
Converting a VW Vanagon to an electric vehicle is a complex process that requires significant expertise and resources. While it is possible to perform this conversion independently, many companies, such as Peace Vans, DreamEV, and Canadian Electric Vehicles, offer conversion services. The conversion process typically involves replacing the internal combustion engine with an electric motor and battery system, which can provide improved performance, efficiency, and environmental benefits. The cost of converting a VW Vanagon to electric can vary depending on the chosen company and specific requirements, with some companies charging a flat labor fee plus parts cost, while others offer various motor and battery configurations at different price points.
| Characteristics | Values |
|---|---|
| Company | Peace Vans, DreamEV, canEV, icanEV |
| Cost | $15,000 labour price, plus parts cost |
| Motor | NetGain Hyper9 AC Motor, Siemens AC motor, Hyper 9 motor, Tesla motor |
| Battery | 53kwh battery pack, LG Chem batteries, lithium-ion batteries |
| Range | 70-200+ miles |
| Other | Custom axles, TSM2500 charger, Thunderstruck charger, disc brakes, electric power steering, electric parking brake |
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What You'll Learn
The cost of converting a VW Vanagon to electric
The electric vehicle conversion kits from EV West include a forklift loader, an adapter plate, a flywheel, a controller, and other components. The choice of motor and battery plays a significant role in determining the overall cost. For example, the Tesla Model S Drive Unit from EV West is quite expensive, but it offers more power. On the other hand, the Netgain Hyper 9 motor is a more affordable option, allowing speeds of at least 85 mph.
For batteries, LG Chem batteries are recommended for their good price per kWh. The number of batteries required depends on the desired range. For instance, a setup of six LG Chem batteries in series provides a minimal configuration with a range of around 100 miles. Increasing the number of batteries will extend the range but also contribute to higher costs.
The cost of labour for the conversion process should also be considered. DreamEV offers a flat labour price of $15,000, with the customer responsible for the cost of parts. Peace Vans, another company specializing in VW conversions, provides various motor and battery configurations, with prices varying based on the desired range.
Overall, the cost of converting a VW Vanagon to electric can vary significantly depending on the specific choices made during the conversion process. While it may be possible to find cheaper alternatives, such as used Tesla packs and motors, there could be challenges with replacement parts in the future if Tesla designs change. For those seeking a longer-range option, the cost can increase substantially, with a 700-mile range conversion potentially costing around $40,000, with a significant portion of the cost attributed to battery installation.
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The range of the converted vehicle
The range of an electric VW Vanagon conversion will depend on the motor and battery configuration chosen. Some companies, like Peace Vans, offer various configurations that can result in a range of 70 to over 150 miles. For example, they were able to fit a 53kwh battery pack and a Hyper 9 motor in a customer's VW van, which allowed for a range of close to 150 miles.
The weight of the vehicle also plays a role in determining the range, with smaller cars typically offering a longer range due to their lighter weight. However, advancements in battery technology have resulted in larger, stronger, and more dense batteries that yield much better range, making it possible to choose a larger vehicle without sacrificing range.
When it comes to battery placement, some VW Vanagon converters have chosen to place the battery modules in the same arrangement as in a Chrysler Pacifica Hybrid, utilizing its cooling system. This can help with thermal management, which is an important consideration when determining the range of an electric vehicle.
Additionally, the use of solar panels on the roof of the VW Vanagon can also extend the range. The flat and spacious roof of the van provides an ideal surface for adding solar panels, as demonstrated by the EV World Tours vanagon conversion, which included a solar poptop.
It's worth noting that while converting a VW Vanagon to electric can be costly, it offers a unique and stylish alternative to traditional EVs. With the right combination of motor and battery, it is possible to achieve a range of over 200 miles, making it a viable option for those seeking an eco-friendly and classic vehicle.
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The parts required
For the battery setup, LG Chem batteries are a good option, with 6 in series providing a minimal battery setup that can be expanded later. The number of batteries required will depend on the desired range. For example, a setup of 12 LG Chem modules can provide a range of around 100 miles, while a smaller pack may be suitable for shorter trips.
In addition to the motor and batteries, a charger is necessary. The Thunderstruck charger is one option, but other chargers such as the TSM2500 can also be considered, ensuring compatibility with the battery voltage. A DC-DC converter, such as the used Chevy Volt converter, is another required component.
Custom axles will also be needed, and it is important to consider the cooling system for the batteries, especially during charging. Pre-made liquid heating/cooling plates can be sourced, or a creative solution may be required, such as utilizing the cooling system from a Chrysler Pacifica Hybrid.
Finally, the conversion process will require a range of other parts, including a controller, battery enclosure boxes, and various mechanical components to adapt the electric motor to the existing transmission.
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The weight of the vehicle
In general, a heavier vehicle will have a shorter range than a lighter one, as more energy is required to propel the additional mass. Therefore, it is important to consider the weight of the VW Vanagon and the impact it will have on the electric conversion.
The standard VW Vanagon is already a relatively heavy vehicle, and the addition of electric components will further increase its weight. This will have an impact on the overall range and performance of the converted Vanagon.
To optimise the range and performance of the electric VW Vanagon, it is important to consider ways to minimise the weight of the vehicle. This can include removing any unnecessary components or finding lightweight alternatives for the electric components.
For example, some electric conversion kits offer lightweight batteries and motors that can help reduce the overall weight of the vehicle. Additionally, removing any unnecessary interior components or body panels can also help reduce weight.
By carefully considering the weight of the vehicle and making informed decisions about the electric conversion components, it is possible to optimise the range and performance of the electric VW Vanagon.
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The benefits of converting
Converting a VW Vanagon to electric power offers several benefits and advantages over traditional combustion engines. Firstly, electric vehicles require less periodic maintenance. The absence of a combustion engine simplifies maintenance procedures, as there is no need for gas or oil changes. Electric vehicles also tend to have fewer moving parts, reducing the likelihood of breakdowns and the need for complex repairs.
Another benefit is the improved efficiency of electric vehicles. Electric motors are known for their high efficiency in converting electrical energy into mechanical energy, resulting in reduced energy loss compared to combustion engines. This efficiency leads to lower operating costs, as electricity is often a cheaper energy source than gasoline. Additionally, electric vehicles are more flexible in terms of energy sources. While gasoline engines rely solely on gasoline, electric vehicles can be powered by various energy sources, including renewable options such as solar or wind power.
Converting to electric also brings environmental benefits. Electric vehicles produce zero tailpipe emissions, reducing air pollution and improving air quality. This aspect is particularly important for environmentally conscious individuals who want their vehicles to align with their values and contribute to a more sustainable future. The reduction in harmful emissions can also lead to health benefits for both the driver and the wider community.
Furthermore, electric vehicles offer a quieter driving experience due to the absence of a noisy combustion engine. This can enhance the overall driving pleasure and comfort, especially for those who value a peaceful journey. The quiet operation of electric vehicles can also be advantageous in noise-sensitive areas, such as residential neighbourhoods or natural parks.
Lastly, converting a VW Vanagon to electric can be a fun and interesting project for enthusiasts. It allows individuals to take on a unique challenge, learn new skills, and join a community of like-minded individuals who share a passion for electric vehicle conversions. This hobby can provide a sense of accomplishment and satisfaction, especially when successfully completing the conversion and experiencing the improved performance and efficiency of their vehicle.
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Frequently asked questions
There are several benefits to converting a VW Vanagon to electric, including reduced maintenance, improved efficiency, flexibility, and performance. Electric vehicles are also more environmentally friendly, as they produce zero emissions.
The major components required for the conversion include a motor, battery, charger, and battery monitoring system. For example, you could use a Tesla Model S drive unit, LG Chem batteries, a TSM2500 charger, and a dilithium battery monitoring system.
The cost of converting a VW Vanagon to electric can vary depending on the chosen components and labour fees. The components alone can cost upwards of $20,000, and labour costs can range from a flat $15,000 labour fee to potentially much higher depending on the complexity of the conversion.
Yes, several companies offer VW Vanagon electric conversion services, including Peace Vans, DreamEV, and Canadian Electric Vehicles (canEV and icanEV). These companies have experience converting various VW models to electric and offer different motor and battery configurations to suit your needs.
