Setting Up An Electric Choke: A Step-By-Step Guide

how to set up an electric choke

Electric chokes are a great way to get older carbureted vehicles up and running with minimal fuss, even on the coldest winter mornings. They are a simple upgrade from a manual choke, which requires extra linkages that are often more trouble than they are worth. Electric chokes are available as part of conversion kits, which can be installed by removing the manual choke plate and backing plate and installing the electric choke cap. The process of wiring an electric choke involves connecting it to a power source, such as the stator output of the alternator or a 12V source tied to the ignition switch. It is important to ensure that the choke only receives power when the engine is running and not just when the ignition is on.

Characteristics Values
Electric choke conversion kit Holley
First step in conversion Remove the manual choke plate
Next step Reuse the retaining pin
Gasket On the choke housing
Metal tab Sticking out from the housing
Metal retaining ring Holds the choke cap to the choke body
Wires Black wire goes to a ground, red wire to a source for 12V fused power
Oil pressure switch Three terminals
Oil pressure gauge Use a brass tee fitting to connect the switch and oil pressure sender
Relay Triggered by the field wire on the alternator

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Electric choke conversion kits

To ensure the choke functions correctly, the wiring must be properly connected. The black wire should be connected to a ground, while the red wire should be connected to a source of 12V fused power that is activated when the ignition is turned on. It is important to note that the choke should only have power when the engine is running and not when the key is off or when the engine is cranking. One way to achieve this is by routing the power through an oil pressure switch, which will block the voltage to the choke when there is no oil pressure.

Some electric choke conversion kits may also include a control cable that needs to be connected. The length of this cable can vary, but it is important to ensure that it is long enough to reach the necessary components.

Overall, electric choke conversion kits offer a convenient way to upgrade a manual choke carburettor, providing easier operation and improved performance, especially in cold weather conditions.

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Wiring an electric choke

Firstly, it is important to understand the basic wiring setup of an electric choke. It has two wiring connections: one positive and one negative. The negative lead should be connected to any good engine ground, typically the battery ground wire attached to the alternator bracket.

Now, for the positive lead, there are a few options, but the key principle is to ensure it is connected to a circuit that is hot only when the engine is running. This is to prevent overheating and burning out the choke and related components. One recommended method is to connect it to the ''S' or 'STA' post on the alternator, which provides less than 12V, opening the choke slowly. This ensures that the choke only receives voltage when the engine is running and not just when the ignition is on.

Another option is to route the power through an oil pressure switch. This ensures that the choke has power only when there is oil pressure, providing a safety feature. Additionally, some users recommend connecting to the accessory (ACC) post or the ignition (IGN) terminal on the fuse block. However, be cautious not to connect the positive lead to the distributor side of the coil, as it may cause improper function, poor spark, and gas mileage issues.

Finally, when wiring an electric choke, it is essential to use the correct gauge of wire. A 14-gauge wire is recommended for the IGN connection, while an 18-gauge fusible link from the alternator STA post to a 16-gauge stranded primary wire for the choke thermostat is also suggested.

By following these steps and considerations, you can successfully wire an electric choke, ensuring its proper function and avoiding potential issues with your engine and ignition system.

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Oil pressure switches

When wiring up an electric choke, it is essential to use the correct gauge of wire. A minimum of 14-gauge wire is recommended for connecting the fuse block to the tab on the plastic choke body. Additionally, it is important to consider the power source for the choke. It should be connected to a source that is only powered when the ignition is turned to the "Run" position and not when the key is in any other position. This ensures that the choke does not have continuous power, which could lead to battery drainage.

Some people also use oil pressure switches as a safety feature to turn off the electric fuel pump if the engine stalls. This prevents potential issues that could arise from a running fuel pump without a running engine. By incorporating an oil pressure switch into the wiring setup of an electric choke, one can ensure proper functionality and safety measures for their vehicle's choke and fuel system.

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Using a relay

To set up the relay, one side of the relay coil is powered by the field coil of the alternator, and the other side of the relay coil goes to ground. 12 volts from a fused source is then sent to one side of the normally open contacts of the relay, and the other side of the normally open relay contacts is connected to the electric choke. This configuration ensures that the choke only receives power when the engine is running.

Some people prefer to use the stator and a relay. This involves running terminal 86 to the stator terminal, terminal 85 to ground, terminal 87 to the choke, and terminal 30 to a constant hot connection, leaving terminal 87a open.

It is important to note that the factory-powered electronic chokes from the field circuit of the alternator, not the ignition. Therefore, some people suggest using a thermal limiter instead of a relay. This involves tapping into one of the field wires, running it to a limiter, and then to the choke itself. This method is simple, foolproof, and can be achieved with factory limiters for a low cost.

Additionally, it is worth mentioning that GM used two different methods for wiring up an electric choke, depending on the vehicle. One method involved using an oil pressure switch in the power line to the choke, ensuring that the choke only heats up when the engine is running and there is oil pressure. The other method involved using a relay triggered by the field wire on the alternator.

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Connecting to the stator output

Connecting the electric choke to the stator output of the alternator is a recommended method for ensuring the choke operates as designed. This is because the stator terminal provides a lower voltage, which is sufficient to trip the relay and power the choke after the engine starts running.

The stator terminal's lower voltage is due to the alternator being a three-phase generator, which results in a pulsating 12v output. This lower voltage can be beneficial for those in colder environments or with engines that take longer to warm up, as it delays the opening of the choke.

To connect to the stator output, you can follow these steps:

  • Run terminal 86 to the stator terminal on the alternator.
  • Connect terminal 85 to ground.
  • Run terminal 87 to the electric choke.
  • Connect terminal 30 to a constant hot power source.
  • Leave terminal 87a open.

By connecting to the stator output, you can avoid potential issues with the choke warming up too early, which could occur if the choke is connected directly to the ignition. This setup ensures that the choke only receives voltage when the engine is running, allowing for a slow and controlled opening as the engine warms up.

It is worth noting that some aftermarket instructions recommend connecting to a switched 12-volt source instead of the stator terminal. This discrepancy is because GM alternators do not have a stator lug, but for Ford electric chokes, the stator terminal is the standard connection.

Frequently asked questions

An electric choke conversion kit allows you to convert a manual choke carb or rebuild your old carb with an existing electric choke.

There are several ways to wire an electric choke. One way is to use a relay that is triggered by the field wire on the alternator. Another way is to use a brass tee fitting to connect the oil pressure gauge and oil pressure sender.

The stator lug on the alternator is the correct connection for an electric choke to work as designed.

First, remove the manual choke plate by unscrewing the three screws. Then, install the electric choke cap, ensuring that the metal tab fits into the loop on the wound spring in the choke cap.

The best place to wire an electric choke is on the S terminal of the alternator. This way, the choke only receives voltage when the engine is running.

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