
When cutting electrical metallic tubing (EMT), it is important to select the right hacksaw blade to ensure a clean cut without damaging the metal. EMT is a thin-walled metal conduit designed to protect electrical wires and is typically made from steel or aluminium. To achieve a smooth edge and maintain the integrity of the tubing, a fine-tooth blade is recommended. Fine-tooth blades have closely spaced teeth that create smooth and precise cuts, reducing the risk of burrs that can later damage electrical insulation. While a bi-metal blade is also a suitable option due to its durability and flexibility, it is generally considered secondary to a fine-tooth blade for EMT applications. Coarse-tooth and carbide-grit blades are not ideal for EMT cuts as they may result in jagged or rough edges. When cutting EMT with a hacksaw, it is important to securely clamp the conduit and apply steady, even pressure to achieve a neat cut.
| Characteristics | Values |
|---|---|
| Blade type | Fine-tooth, bi-metal |
| Coarse-tooth and carbide-grit blades | Not ideal for EMT cuts |
| Tooth per Inch (TPI) | 24-32 |
| Blade material | Carbon steel, high-speed steel, bi-metal, tungsten carbide |
| Cutting technique | Secure the conduit, use steady even pressure |
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What You'll Learn

Fine-tooth blades are best for clean cuts
When cutting electrical metallic tubing (EMT) with a hacksaw, it is recommended to use a fine-tooth blade. EMT is a thin-walled metal conduit that is designed to protect electrical wires from external factors like impact or moisture. Using a fine-tooth blade ensures a clean cut without damaging the metal.
A fine-tooth blade has teeth that are closely spaced, which helps to make smooth and precise cuts. This is ideal for EMT since it ensures that the cut is clean, reducing the risk of creating burrs that can damage electrical insulation. A bi-metal blade is also a good choice for cutting EMT due to its durability and flexibility, but it is generally considered secondary to a fine-tooth blade.
Coarse-tooth and carbide-grit blades are less suitable for cutting EMT. Coarse-tooth blades have wider spacing between the teeth and are better suited for softer materials like wood rather than metal. Carbide-grit blades are designed for cutting harder materials but are not typically necessary for EMT.
The number of teeth per inch (TPI) on a hacksaw blade is an important factor to consider when selecting the right blade for the job. Blades with more teeth will generally provide a smoother, finer cut, while blades with fewer teeth will provide a rougher cut. For example, a 30-tooth blade will typically make a cleaner cut than a 24-tooth blade.
When cutting EMT with a hacksaw, it is important to securely clamp the conduit to prevent it from moving during the cutting process. Using steady, even pressure on the hacksaw will help to achieve a neat cut. By following these best practices, you can maximize the efficiency and safety of your cutting process when working with electrical metallic tubing.
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Bi-metal blades are durable and flexible
When cutting electrical metallic tubing (EMT) with a hacksaw, a fine-tooth blade is typically recommended for a clean cut without burrs. Burrs are imperfections that can later damage electrical insulation.
However, a bi-metal blade is also a good choice due to its durability and flexibility. Bi-metal blades are composed of high-speed steel teeth for cutting, welded to a flexible steel back. This combination provides both durability and flexibility, which is useful for cutting metals. The flexibility of carbon steel backs is combined with the cutting performance of a high-speed steel cutting edge. Bi-metal blades are designed to cut pipe, tubing, or any machinable metal. They will bend and flex, resisting shattering for safer sawing and longer-lasting blades.
While a bi-metal blade can also be a good option, it is generally considered secondary to a fine-tooth blade for cutting electrical metallic tubing. This is because fine-tooth blades have teeth that are closely spaced, which helps to make smooth and precise cuts. This is ideal for EMT since it ensures that the cut is clean, reducing the risk of creating burrs that can later damage electrical insulation.
In summary, when cutting electrical metallic tubing with a hacksaw, a fine-tooth blade is typically recommended for a clean cut. However, a bi-metal blade is also a suitable option due to its durability and flexibility.
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Coarse-tooth blades are not ideal for EMT
When cutting electrical metallic tubing (EMT) with a hacksaw, it is important to select the right blade for the job. EMT is a thin-walled metal conduit that is designed to protect electrical wires from external factors like impact or moisture.
A coarse-tooth blade is not ideal for cutting EMT. This type of blade has wider spacing between the teeth and is better suited for cutting softer materials like wood. Using a coarse-tooth blade to cut EMT could result in jagged, rough cuts. Coarse-tooth blades are designed to cut through softer materials quickly, but this can come at the cost of precision. When cutting EMT, precision is key to ensuring that the electrical wires remain intact and functional.
A fine-tooth blade is recommended for cutting EMT as it provides a clean and precise cut. Fine-tooth blades have teeth that are closely spaced, which helps to make smooth and precise cuts. This is ideal for EMT as it ensures that the cut is clean, reducing the risk of creating burrs that can damage electrical insulation.
A bi-metal blade is also a good choice for cutting EMT due to its durability and flexibility. However, it is generally considered secondary to a fine-tooth blade for this specific application.
When cutting EMT with a hacksaw, it is important to select a blade with a suitable tooth pitch. The tooth pitch refers to the number of teeth per inch (TPI) on the blade and influences the cutting performance. A medium-tooth blade, with around 18-24 TPI, offers a good balance between speed and quality.
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Carbide-grit blades are designed for harder materials
Carbide-grit blades are designed for cutting harder materials. They are ideal for cutting through materials that conventional blades cannot, such as complex shapes, thin materials, case-hardened steels, fibre-reinforced plastics, and composite graphite. Carbide-grit blades are available in two styles: continuous and gulleted. The continuous style is suitable for cutting materials such as aircraft flooring, aluminium oxide, carbon/graphite, and stone, while the gulleted style is ideal for aircraft/sheet stainless steel, fiberglass honeycomb, glass, and nickel alloys.
When selecting a hacksaw blade for electrical metallic tubing (EMT), it is important to consider the type of cut required. For a clean and precise cut, a fine-tooth blade is recommended. This type of blade has closely spaced teeth that help achieve a smooth edge, ensuring the integrity of the electrical insulation. Carbide-grit blades, on the other hand, are designed for harder materials and are not typically necessary for cutting EMT.
The choice between a fine-tooth and a carbide-grit blade depends on the specific application and the material being cut. While carbide-grit blades excel at cutting harder materials, they may not be the best choice for EMT, which is typically made from thin-walled steel or aluminium. A fine-tooth blade is preferred in this case to reduce the risk of creating burrs that could damage the electrical insulation.
Additionally, it is worth mentioning that other types of blades can also be used for cutting EMT. A bi-metal blade, for example, offers durability and flexibility, making it a good alternative option. However, fine-tooth blades are generally considered the primary choice for EMT due to their ability to provide clean cuts.
In summary, while carbide-grit blades are designed for harder materials, they may not be the optimal choice for cutting electrical metallic tubing. The nature of EMT and the importance of clean cuts make fine-tooth blades the recommended option. However, it is crucial to assess the specific requirements of each project to determine the most suitable blade type.
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Higher TPI blades are suitable for smoother cuts
When cutting electrical metallic tubing, a fine-tooth blade is recommended for a clean cut. This is because blades with a higher tooth per inch (TPI) count produce smoother cuts.
A hacksaw's blade has a higher TPI, making it cut more efficiently, especially through harder materials like metals and plastics. Hacksaws are a budget-friendly option for cutting through thick metals, but they are not the most efficient as the excess heat can bind the teeth. Therefore, a great deal of time is required to cut through thick metal with a hacksaw.
Higher TPI blades are ideal for thinner materials and smooth, fine cuts. They are also better suited for fine cuts as they have smaller teeth. Because high TPI blades have more teeth, less material is removed by each tooth during a single pass, decreasing the chance of splintering or chipping.
When cutting light metals like aluminium, a higher TPI would provide a smoother cut. A 32-tooth per inch blade should be used. For harder ferrous metals like iron and steel, blades with a TPI of 14-32 can be used. A lower TPI of 14-18 is good for thicker materials, while a higher TPI of 24-32 is better for thinner sheets and smoother cuts.
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Frequently asked questions
A fine-tooth blade is recommended for cutting electrical metallic tubing (EMT) as it provides a clean cut without burrs.
A bi-metal blade is also a good option due to its durability and flexibility. It is composed of high-speed steel teeth welded to a flexible steel back.
Coarse-tooth and carbide-grit blades are not ideal for cutting electrical metallic tubing.










































