
Cal/cm^2 is a unit used to measure incident energy, which is the amount of heat energy expelled during an arc flash. Arc flash is a type of electrical hazard that involves a rapid release of extremely high-temperature heat energy, resulting in the ignition of flammable materials and serious burns to human tissue. Incident energy is typically expressed in calories per square centimetre (cal/cm^2) and is used to determine the potential level of exposure during an arc flash event. This information is crucial for selecting the appropriate personal protective equipment (PPE) to safeguard workers from arc flash hazards.
| Characteristics | Values |
|---|---|
| What it is | A unit used to measure incident energy during an arc flash event |
| What incident energy is | A certain amount of heat energy expressed in cal/cm2 |
| What an arc flash event is | A massive amount of extremely high-temperature heat energy released nearly instantaneously from an electric arc resulting in the ignition of flammable materials and serious burns to human tissue |
| What cal/cm2 is | Calories per square centimeter |
| What calorie refers to | The amount of energy it takes to raise the temperature of 1 gram of water by 1 degree Celsius |
| How much energy a 1000-watt microwave gives off | Depends on how close you are to the microwave |
| What cal/cm2 is used for | It is used to determine the potential level of exposure during an arc flash event, which then allows for the selection of the proper PPE |
| What PPE is | Personal protective equipment |
| Who provides PPE | Employers are required to provide workers with adequate PPE |
| What PPE includes | Fall protection equipment, respiratory protection, flame-resistant and arc-rated clothing |
| What arc-rated clothing includes | A long-sleeve shirt (or jacket), pants, or AR coverall with a minimum arc rating of 4 cal/cm2; face and head protection like a face shield or arc flash suit hood |
| What else cal/cm2 is used for | It is displayed on equipment, and used to determine the level of protection provided by PPE |
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What You'll Learn

Cal/cm² measures incident energy
Cal/cm² is a unit used to measure incident energy, which is the thermal energy imparted on a surface at a specified distance from an arc flash. It is crucial in electrical safety, helping to determine the level of protection required for workers.
The incident energy rating in Cal/cm² is vital in quantifying the potential severity of an arc flash event. It is calculated based on the bolted fault current, system voltage, clearing times of over-current protective devices, and the parameters of the electrical distribution system. This rating helps identify the appropriate personal protective equipment (PPE) to safeguard workers from arc flash hazards.
PPE is designed to offer varying levels of protection, classified based on the Cal/cm² rating. The National Fire Protection Association (NFPA) 70E standard provides guidelines for selecting PPE according to the incident energy rating. By understanding this rating, workers can identify potential hazards and take necessary precautions, minimising the risk of severe injuries during arc flash incidents.
The ATPV (Arc Thermal Performance Exposure Values) and EBT values of FR fabrics indicate their expected performance and protection level in an arc flash incident. The Cal/cm² number is displayed on equipment, and the ATPV or EBT value is shown on the garment label. The garment's ATPV or EBT value must be equal to or greater than the Cal/cm² number to ensure adequate protection.
Additionally, the threshold value of incident energy for a second-degree burn on human skin is generally 1.2 Cal/cm², equivalent to the energy produced by a cigarette lighter at a 1-centimetre distance. This value is used in arc flash boundary calculations, helping to determine the necessary protection level to prevent fatal injuries.
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Incident energy is a certain amount of heat energy
Incident energy is a measure of thermal energy at a working distance from an arc fault. The unit of incident energy is cal/cm^2. When an arc flash occurs, there is a release of incident energy. This energy is calculated based on the available bolted fault current, system voltage, the clearing times of the associated over-current protective devices, and the individual parameters of the electrical distribution system.
The goal of an incident energy analysis is to prevent workers from being exposed to levels of incident energy that could cause second-degree burns. This is generally assumed to be 1.2 cal/cm^2 (5 J/cm^2). The point at which worker exposure exceeds this amount is defined in the National Fire Protection Association's 70E Standard for Electrical Safety in the Workplace.
NFPA 70E outlines four categories of personal protective equipment (PPE), with each category including the minimum Arc Rating value for the required PPE. The Arc Rating value represents the amount of incident energy (in cal/cm^2) that results in a 50% probability of causing second-degree burns. The main purpose of PPE is to reduce the level of burn injury to a worker to a level of curable burn.
To ensure worker safety, it is essential to perform an incident energy analysis to calculate the potential energy release of an arc flash and provide employees with appropriate PPE. This may include flame-resistant clothing, eye protection, gloves, and Class E electrical hard hats. Additionally, warning labels should be posted on any equipment that poses an arc flash hazard to indicate the proper distance that workers should maintain.
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Incident energy is expressed in calories per square centimetre
Incident energy is a term used to refer to the amount of thermal energy that is impressed on a surface, at a certain distance from the source, during an arc flash event. It is expressed in calories per square centimetre (cal/cm^2). The higher the cal/cm^2, the greater the heat energy.
Cal/cm^2 is a unit used to measure the incident energy released during an arc flash event. This energy is also sometimes measured in joules per square centimetre (J/cm^2), but the former is more common. The cal/cm^2 number is displayed on equipment, and personal protective equipment (PPE) is chosen based on this number.
PPE is categorised based on the minimum arc rating value of the equipment, which represents the amount of incident energy (in cal/cm^2) that results in a 50% probability of causing second-degree burns. PPE Category 1 represents the lowest level of protection, with a minimum arc rating of 4 cal/cm^2.
Incident energy is also used to calculate the arc flash boundary, which is the distance at which the incident energy is equal to 1.2 cal/cm^2. This calculation is carried out according to IEEE 1584-2018 standards.
To summarise, incident energy is a measure of the heat energy released during an arc flash event, and it is expressed in calories per square centimetre. This value is used to determine the appropriate level of protection needed to keep workers safe.
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Incident energy is related to arc flash events
Arc flash incidents are often related to human error when work is performed on or around energized electrical equipment. They are one of the primary hazards faced by anyone working with electrical equipment. An arc flash occurs when a fault in equipment causes the release of energy in the form of a cloud of vaporized metal, allowing current to flow through the air.
Incident energy is the measure of thermal energy that would be generated by a piece of electrical equipment during an electrical arc flash. It is an important consideration for workplace safety, as it specifies the amount of thermal radiation (heat) to which a worker would be exposed. The potential magnitude of an arc flash is characterized as arc energy, or "incident energy" and is measured in cal/cm2 or J/cm2. The higher the incident energy, the more severe the arc flash event can be.
Incident energy is used to determine what personal protective equipment (PPE) should be worn when working with energized equipment. The effectiveness of protective equipment is measured by its arc rating, which is the maximum incident energy resistance demonstrated by a material before breakopen (a hole in the material) or what is necessary to pass through and cause a 50% probability of second-degree burns. The arc rating is given in cal/cm2.
NFPA 70E gives four categories of PPE, with each category including the minimum Arc Rating value for the required PPE. For example, PPE Category 1 represents the lowest level for which arc-rated PPE is required, with a minimum arc rating of 4 cal/cm2.
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Arc flash hazards can cause serious burns
Cal/cm² is a unit used to measure incident energy released during an arc flash event. Arc flash is the light and heat created from an arc fault explosion. Temperatures of an arc flash can reach as high as 19,000 °C (35,000 °F), which is four times hotter than the surface of the sun. These temperatures can ignite clothing and burn the skin of anyone within a few feet.
Arc flash incidents can also melt metal and cause lung and
The best way to remove the hazards of an arc flash is to de-energize electrical equipment when interacting with it. However, de-energizing electrical equipment is in itself an arc flash hazard. One solution is to allow the operator to stand far back from the equipment by operating it remotely. Remote operators or robots can be used to perform activities with a high risk of arc flash incidents, such as inserting draw-out circuit breakers on a live electrical bus.
Personal protective equipment (PPE) is considered the last line of defence for workers, drawing the line between a "near miss" and a life-changing injury or fatality. Employers are required to provide workers with adequate PPE for the job. NFPA 70E gives four categories of PPE, with each category including the minimum Arc Rating value for the required PPE. The effectiveness of protective equipment is measured by its arc rating, which is the maximum incident energy resistance demonstrated by a material before it breaks open or passes through and causes a 50% probability of second-degree burns.
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Frequently asked questions
55 cal cm2 is a unit of measurement for incident energy, which is the amount of heat energy expelled during an arc flash.
An arc flash is a massive amount of extremely high-temperature heat energy released nearly instantaneously from an electric arc, resulting in the ignition of flammable materials and serious burns to human tissue.
Cal/cm² is used to measure the incident energy released during an arc flash. It is displayed on equipment, and the appropriate personal protective equipment (PPE) should be selected based on this value.
The NFPA 70E outlines four categories of PPE, with each category including the minimum Arc Rating value for the required PPE. The clothing required for each category includes long sleeve shirts, pants, arc flash suit hoods, and face shields.











































