Trystan Casey
Building an electric fireplace surround is a great way to add a beautiful focal point to your room without the need for a gas line. Electric fireplace inserts come in a range of sizes, from 23 to 50 wide, so you can choose one that suits the scale of your room. The first step in building your surround is to decide on the size of your insert and map out how big you want your surround to be. You'll then need to build the fireplace base and attach the sides of the surround frame, ensuring you have the correct clearances. Once the frame is built, you can add trim and caulk and paint it, leaving it to cure for 24 hours before sliding in the electric fireplace insert.
| Characteristics | Values |
|---|---|
| Cost | Cost-effective |
| Installation | Requires an electrical outlet inside the fireplace framework |
| Size | Varied; from 23" to 50" wide |
| Features | LED-lit, remote-controlled, flame-only and flame-and-heat settings |
| Materials | Wood, plywood, nails, screws, paint, caulk, etc. |
| Steps | Build the base, assemble the front, attach sides, add back support, cover with plywood, attach trim, paint, etc. |
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What You'll Learn
Choose the right electric fireplace insert
Electric fireplace inserts come in a variety of sizes, typically ranging from 23" to 50" wide. It's important to choose an insert that suits the dimensions of your room and the DIY fireplace surround you're constructing. Consider the scale of the insert in relation to the room and ensure it can be comfortably accommodated within the surround frame.
Most mid-range electric fireplace inserts offer both flame-only and flame-and-heat settings, making them ideal for regions with milder climates. It's crucial to verify all the features before making a selection. Some inserts, for instance, project the heat and flame settings onto the fireplace glass when fully activated, which may be undesirable.
Electric fireplace inserts are conveniently powered by a standard household electrical outlet. Ensure that the outlet is positioned inside the faux fireplace frame for a seamless look. If you need to add an outlet, consult an electrician to install it within the fireplace framework.
When measuring for your insert, refer to the metal insert itself rather than the glass surround. Account for any trim on the insert and leave sufficient clearance for ventilation and to prevent direct contact with wood elements.
Finally, consider the overall style of your fireplace. Modern fireplaces tend to be longer, while traditional fireplaces often have a more compact, square shape. Choose an insert that aligns with your desired aesthetic and complements the décor of your space.
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Measure and plan the design
The first step in building an electric fireplace surround is to measure and plan the design. Start by deciding on the look and feel you want to achieve, and then select a fireplace insert that suits your taste and space. Electric fireplace inserts come in a variety of sizes, typically ranging from 23" to 50" in width. Choose an insert that scales well with your room and fits the surround you plan to build. Consider the features you want, such as LED lighting, remote control, and flame-only or flame-and-heat settings.
Once you've chosen your insert, determine the desired depth of your fireplace surround. Keep in mind that you'll need a couple of inches of clearance behind the insert for proper ventilation. If you plan to add built-ins later, factor that into your depth calculation as well. The depth of your surround will also depend on how much you want it to protrude into the room.
Next, map out the dimensions of your fireplace surround on the wall. Use inexpensive painter's tape to visualise your design and scale it appropriately to your wall size. This will help you finalise the design and ensure it complements your space.
When you're ready to build the surround, start by assembling the front of the fireplace surround on a flat surface. Cut and attach the left and right sides first, followed by the front base piece. Ensure that the front piece covers the cut edges of the sides. Then, attach the top piece, making sure it's flush with all the edges.
If you don't have an electrical outlet near your desired fireplace location, consider hiring an electrician to install one inside the fireplace framework. Ensure that the outlet is located towards the centre and away from the edge of the frame.
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Build the fireplace base
Building a fireplace base requires careful planning and execution. Here is a step-by-step guide to help you through the process:
Step 1: Planning the Base Dimensions
Determine the desired dimensions of your fireplace base. Consider the size of the room and the electric fireplace insert you plan to use. Ensure you have sufficient clearance behind the insert for ventilation and functionality. For example, a base size of 63" x 17" with center supports every 18 inches can provide a stable foundation.
Step 2: Assembling the Front Surround Frame
Start by assembling the front of the fireplace surround on a flat surface. Use 3" screws to attach the sides of the surround frame together. Ensure all corners are squared off using corner clamps or a speed square.
Step 3: Adding Back Support
Attach a back support at the top and bottom of the frame. This will provide stability and serve as the point of contact with the wall. Ensure that the back support aligns with the studs in your wall to make securing the structure easier.
Step 4: Covering the Base with Plywood
Cover the fireplace base with plywood, cut to size using a table saw. Start by attaching the left and right sides, followed by the front base piece. The front piece will neatly cover the cut edges of the sides. Finally, attach the top piece, ensuring it is flush with all edges.
Step 5: Securing the Base
Secure the surround frame to the plywood-covered base and the wall. Use 3" nails to attach the frame to the base and 3" screws to attach the frame to the studs in the wall. This will provide a sturdy and durable foundation for your electric fireplace.
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Cut and attach plywood
To cut and attach plywood, follow these steps:
First, use a table saw to cut the plywood to size. Cut the left and right sides of the plywood, followed by the front base piece. Ensure that the front piece covers the cut edges of the left and right sides. Next, attach the plywood to the fireplace base. The top piece should be attached last, ensuring that it is flush with all the edges.
Now, attach the surround frame to the plywood-covered base and the wall. Use 3-inch nails for this step. Then, use 3-inch screws to secure the frame to the studs in the wall.
After the plywood is attached, add a 1" x 4" trim to the outer edge of the fireplace front to cover the plywood seam. Attach another 1" x 4" trim across the front, followed by a 1" x 2" trim around the top and sides of the fireplace surround. Ensure that the trim is flush with the mantel top.
With these steps, you can cut and attach plywood to your electric fireplace surround, creating a seamless and polished look.
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Prime and paint
Once you've built the fireplace base and attached the surround frame to the base and wall, it's time to prime and paint.
Before you begin, make sure you have a primer that is suitable for use on bare drywall. Apply the primer to the fireplace, following the manufacturer's instructions. This will ensure that your paint job looks smooth and even. Allow the primer to dry completely, which may take several hours depending on the product you are using.
Now it's time to paint your electric fireplace surround! Choose a paint colour and finish that complements your décor style and personal taste. You can use a paintbrush or a roller, or a combination of both, to apply the paint. Start with the corners and edges, then move on to the larger areas, being careful not to overload your brush or roller with paint to avoid drips. Allow the paint to dry completely.
If necessary, apply a second coat of paint for full coverage and an even finish. Again, allow the paint to dry completely. You may also want to consider sealing your paint job with a clear coat or topcoat to protect it from heat and wear and tear. Check the paint can for recommended drying times, as well as instructions for cleaning your brushes and rollers.
Finally, let your paint cure for at least 24 hours before installing the electric fireplace insert. This will ensure that your paint job is fully hardened and will help prevent any damage during the installation process.
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Frequently asked questions
An electric fireplace is cost-effective, beautiful, and makes a statement in a room. It is also safer than a gas or wall-mounted fireplace, and you can build a frame around it.
First, decide on the size of your fireplace surround and the size of your fireplace insert. Then, map out a few designs on the wall to figure out the right scale. Once you have a design in mind, gather the materials and begin building the fireplace base.
After building the base, assemble the front of the fireplace surround on a flat surface. Attach the sides of the surround frame, and add back support at the top and bottom where the frame will rest against the wall. Cover the base with plywood, cut the pieces to size, and attach the left, right, and front sides.
Attach the surround frame to the base and the wall using nails. Then, use screws to attach the frame to the studs in the wall. Add trim to the outer edge of the fireplace front, and cover the plywood seam with another piece of trim.
Caulk and paint the trim, and allow the paint to cure for at least 24 hours. You can also add a wood mantel to the top of the fireplace surround. If you don't have an outlet near your fireplace, hire an electrician to install one inside the framework.
