Molly Ayala
With the rising levels of pollution and petrol and diesel costs, there is a growing demand for electric bikes. Converting a petrol bike to an electric bike can be done using a conversion kit, which can include a lithium battery, hub motor, DC to DC converter, regenerative controller, wrist throttle, drum brake, battery SoC, wiring harness, key switch, controller box, and swingarm. The cost of conversion kits varies, but they can provide a more affordable option compared to buying a new electric bike.
Characteristics and Values of Converting a Petrol Bike to an Electric Bike
| Characteristics | Values |
|---|---|
| Cost of conversion kit | Rs.55,000 to 90,000 in India (excluding installation cost) |
| Cost of bike conversion | Rs.50,000 for a new electric bike, or Rs.13,000 to convert an existing cycle |
| Cost savings | Break even soon due to no fuel costs |
| Battery | Lithium battery, lightweight, fast-charging, customisable |
| Charging time | 2-3 hours for quick charge, 7-8 hours for normal charge |
| Ease of use | No gear shifting, perfect for city commutes |
| Range | Limited compared to conventional bikes |
| Charging stations | Limited availability, but more expected with increased awareness |
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What You'll Learn
Electric bike conversion kits
The market for conversion kits is growing, with many consumers opting to electrify their rides rather than purchase a new electric bike. This trend is driven by the desire to cut costs, as conversion kits are a more economical choice. Additionally, conversion kits provide the advantage of customisation, enabling riders to choose the kit that best suits their unique needs, interests, and expectations.
Several companies, such as E-BikeKit™ and eBikeling, offer comprehensive conversion kits that include all the necessary parts for the conversion process. These kits are designed for various bike types, including mountain, road, hybrid, and commuter bikes, ensuring that riders can find a suitable option for their specific bicycle. The kits typically include a hub motor, controller, display, throttle, and small parts required for DIY installation, making them accessible for those who enjoy hands-on projects.
When choosing a conversion kit, it is essential to consider the voltage and power options available. Kits typically offer voltage selections ranging from 36V to 48V and power outputs from 500W to 3000W, ensuring that riders can find an option that aligns with their desired performance and budget. Additionally, the battery type is a crucial consideration, with lithium-ion batteries being a popular choice due to their lightweight, fast-charging capabilities, and customisability.
Overall, electric bike conversion kits provide a cost-effective and flexible alternative to purchasing a new electric bike. With a growing market and increasing consumer interest, riders now have more options than ever to join the electric biking community and experience the thrill of sustainable transportation.
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Cost of conversion
The cost of converting a petrol bike to an electric bike varies depending on the type of bike, the location, and the specific components used in the conversion. Let's take a look at the estimated costs involved in such a conversion project.
In India, the cost of a bike conversion kit can range from Rs. 55,000 to Rs. 90,000, according to Loom Solar, a lithium battery manufacturer. This price range does not include installation costs, which can vary depending on the complexity of the installation process and the labor rates in your area. The conversion kit typically includes essential components such as a hub motor, DC to DC converter, regenerative controller, throttle control, and wiring harness. However, it is important to note that the battery, which can be a significant expense, is sometimes sold separately.
For example, the GoGoA1 17-inch 2000W Brushless Electric Drumbrake Hub Motor conversion kit, approved by India's RTO, costs ₹37,700 and includes all parts except the battery. With the addition of a suitable battery, such as a 72 V 40 Ah battery, you can expect a range of 151 km and a speed pickup of 80 km in just five seconds. This particular conversion kit is designed for the Hero Splendor motorcycle, and the company is seeking approvals for other models as well.
It is worth considering the potential savings in fuel costs when calculating the overall cost of conversion. Electric bikes eliminate the need for petrol or diesel fuel, which can lead to significant long-term savings. Additionally, the environmental benefits of reduced carbon emissions should not be overlooked.
Some companies, like Starya in India, offer conversion kits that provide the power and benefits of a petrol scooter at half the price of a brand new electric scooter. Their kits promise a 70% reduction in initial investment and running costs compared to a traditional petrol scooter. Starya also offers a warranty on their conversion kits, providing peace of mind for customers.
Overall, while the upfront cost of converting a petrol bike to an electric bike can be significant, ranging from Rs. 50,000 to Rs. 90,000 or more, depending on the kit and installation costs, the potential long-term savings on fuel and the environmental benefits make it an attractive option for many individuals.
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Eco-friendly benefits
Electric bikes have gained popularity due to their convenience, speed, and eco-friendliness. They offer a multitude of benefits, including reducing your carbon footprint, saving money, and improving your health.
One of the most significant advantages of electric bikes is their minimal environmental impact. Traditional vehicles contribute heavily to air pollution and greenhouse gas emissions, whereas electric bikes run on electric batteries, which produce zero emissions while in use. This makes them a much cleaner option for daily commuting, reducing air pollution, especially in congested urban areas.
Electric bikes are also more cost-effective than traditional cars or motorcycles. While the initial purchase price of an electric bike might be higher, the long-term savings are considerable. Electricity is cheaper than gasoline, and maintenance costs are lower due to fewer moving parts and simpler mechanics. Many people also save on parking fees and public transportation costs. With reduced fuel and maintenance costs, electric bikes offer significant financial benefits over time.
Additionally, electric bikes can significantly cut down on commuting time. They allow riders to travel faster and cover longer distances than with conventional bikes, while still providing health and exercise benefits. Electric bikes can also be easily charged at home, eliminating the need to visit petrol pumps and wait in long queues to refuel.
Converting a petrol bike to an electric bike is a great way to reduce your environmental impact and enjoy the benefits of electric transportation. It is a cost-effective and eco-friendly option that can improve your daily commute and contribute to a more sustainable future.
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Lithium batteries
It is also important to consider the type of lithium battery. One of the most common types is the 18650 cell, which is a cylindrical cell that is 18mm in diameter and 65mm long. These cells can be purchased online and wired together in series to achieve the desired voltage and capacity. However, it is important to note that building your own lithium battery requires spot welding or soldering, which can be dangerous if not done correctly.
When installing a lithium battery in an electric bike, it is recommended to place it in the "triangle" section of the bike for the best balance. This can be done by creating a custom battery mount where the ice motor used to be. It is also important to consider the range and power of the battery. A higher-capacity battery will provide a longer range, but it may also add weight to the bike. Additionally, the climate can affect the performance of the battery, with colder temperatures reducing the battery's performance and draining it more quickly.
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RTO-approved EV conversion kits
Converting a petrol bike into an electric bike can be done using an RTO-approved EV conversion kit. RTO stands for Regional Transport Office, and getting their approval ensures that your conversion is road legal and safe.
One such RTO-approved kit is offered by GoGoA1, a Mumbai-based OEM & ODM supplier. The GoGoA1 kit includes a hub motor, DC to DC converter, regenerative controller, wrist throttle, drum brake, battery SoC, wiring harness, key switch, and a controller box. The kit costs ₹37,700.00 and can provide a range of 151 km with a speed of up to 80 km/h in 5 seconds. The kit does not include a battery, which will need to be purchased separately.
Another option is to use a company that specializes in converting petrol bikes to electric, such as Just Electric. They offer a range of retrofitting options, including electric cycle kits, hub motor kits, and electric bike kits. These kits are designed to be cost-effective, low-maintenance, and environmentally friendly, reducing carbon dioxide emissions. Just Electric also offers a standard 1-year warranty on their retrofitting kits and battery packs.
Starya is another Indian company offering a petrol-to-electric scooter conversion kit. Their kit uses Lithium-Ion batteries and can be used to convert popular scooters such as the Honda Activa and TVS Jupiter. Starya also offers a warranty on their kits, guaranteeing the use of high-quality components.
When considering an EV conversion kit, it is important to ensure that it is RTO-approved and that it meets your specific needs in terms of performance, range, and cost.
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Frequently asked questions
Electric bikes are more environmentally friendly and cost-effective than petrol bikes. They also offer a seamless driving experience, eliminating the need for gear shifting in busy traffic.
The essential components include a lithium battery, a motor, and a charging system. The voltage of the motor and battery should match. You can either purchase these components individually or opt for a conversion kit that includes all the necessary parts.
The cost can vary depending on the type of kit and components chosen. In India, the price of a conversion kit ranges from Rs. 55,000 to 90,000, excluding installation costs. However, converting an existing cycle into an electric bike can be more cost-effective than purchasing a new electric bike.
Yes, there are companies like Just Electric that offer electric bike conversion kits, including electric cycle kits, scooter conversion kits, and bike conversion kits. These kits are designed to be cost-effective, low-maintenance, and environmentally friendly. Additionally, India's First RTO-approved EV Conversion Kit for Motorcycles is available from Electric Vehicle Info.
Electric bikes offer several advantages over petrol bikes. They eliminate the need for visits to the petrol pump, provide a smoother driving experience, particularly in urban areas, and contribute to reducing your carbon footprint. Additionally, electric bikes have lower fuel costs since they can be recharged instead of refuelled.
