Wiktor Wise
Adding an electric start to a snowmobile is a desirable modification for many owners, especially those who live in cold climates or have physical limitations that make pulling a start cord difficult. While it is possible to add electric start functionality to most snowmobiles, the process can vary in complexity and cost depending on the make and model of the snowmobile, as well as the owner's mechanical skills. Some owners opt for a larger spool on the pull start as a more affordable and easier-to-install alternative.
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What You'll Learn
The cost of electric start kits
For example, the Arctic Cat Electric Start Kit ranges in price from $619.28 to $919.95, depending on the specific kit and model compatibility. This particular kit includes a high-torque starter motor, hardware, battery, and wiring, and is designed for 2014-2017 ZR, XF HC, and M 8000 models with long tanks, as well as 2012-2013 F, M (STD), and XF 800 models.
It is important to note that some snowmobiles may require additional modifications, such as a long gas tank and seat, which will further increase the overall cost of adding an electric start. For instance, M 6000 and 8000 non-electric start models will need these additional parts, which can be costly.
The labour cost to install the electric start kit can also vary depending on the complexity of the installation and the rates charged by your mechanic. It is recommended to get a quote from a qualified snowmobile technician to understand the total cost of adding an electric start to your specific snowmobile.
Some users have reported that the toughest part of the installation process is the ring gear. While you can find used ring gears, they can be expensive and hard to come by. Additionally, you may need to drill and tap holes in your clutch to mount the ring gear, which can be time-consuming and challenging.
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Compatibility with your snowmobile model
Adding an electric start to your snowmobile is a great way to make it more convenient and easier to use, especially in cold weather. However, it's important to consider the compatibility of the electric start with your specific snowmobile model. Here are some factors to ensure compatibility:
Snowmobile Model and Year: Different snowmobile models and years may have varying requirements and compatibility concerns. For instance, a user with a 1995 Form Z Skidoo mentioned having to replace the motor mounting plate, while another user with a 2010 Dragon 600 found the process very simple with a flexible drive shaft between the motor and starter Bendix. Check with snowmobile enthusiasts' forums or consult a dealer to determine the specific requirements for your snowmobile model and year.
Ring Gear: The ring gear is an essential component of the electric start system. Some snowmobiles may require a new ring gear, while others might have pre-drilled clutches that make installation easier. Ensure that you source the correct ring gear for your model, as they can be expensive, and improper installation may affect performance.
Clutch Type: The type of clutch your snowmobile uses will impact the installation process. Some clutches may already have the ring gear attached, making the process simpler. However, if your clutch is not pre-drilled, you'll need to centre the ring gear, drill and tap the holes, and then balance the clutch. Consult your snowmobile's manual or seek advice from experienced owners to determine the clutch type and required modifications.
Spool Size: Modifying the spool size can impact the ease of pulling the start. Larger spool sizes provide more leverage and make it easier to pull. Some snowmobile models may benefit from a mod kit that increases the spool size, improving the starting experience.
Battery Compatibility: Electric starts require a compatible battery to function. Ensure that you select a battery that is suitable for your snowmobile model and the electric start system. Consider the voltage and capacity requirements, as well as the physical dimensions to ensure it fits properly.
By considering these factors and consulting resources specific to your snowmobile model, you can ensure compatibility and successfully add an electric start to your snowmobile. Remember to follow instructions carefully and seek guidance from experienced snowmobile enthusiasts or professionals if needed.
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Installation process
The installation process for adding an electric start to a snowmobile can vary depending on the model and year of the snowmobile, as well as the specific electric start kit being used. However, here is a general step-by-step guide on how to install an electric start on a snowmobile:
Firstly, it is important to gather all the necessary parts and tools. The specific parts required may vary, but typically include a ring gear, starter, battery, cables, and a voltage regulator. These parts can be purchased from dealers or online retailers. It is recommended to source a clutch with the ring gear already attached to simplify the process.
Once all the parts are acquired, carefully read through the instructions provided with the electric start kit. It is crucial to understand the entire process before beginning the installation. Identify all the parts and lay them out for easy access during the installation.
Next, prepare the snowmobile by removing any necessary components, such as the water pump cover bolt, to access the motor and clutch. Refer to the kit instructions to determine if the Y-pipe needs to be removed for your specific model.
Now, it's time to install the electric start. Follow the kit instructions carefully and make sure to attach the wires correctly to the solenoid, relay, and battery. Mount the starter to the front of the motor, and ensure all bolts are tightened securely. Depending on the snowmobile model, you may need to attach the flywheel to the clutch with hex bolts and mount the starter to the motor with additional bolts.
Finally, connect the starter to the battery, and your snowmobile should now be equipped with an electric start! Test the electric start to ensure it functions correctly.
The entire installation process can take around 2 to 3 hours, depending on your level of mechanical expertise and the complexity of the kit. It is important to take your time and carefully follow the instructions to ensure a safe and proper installation.
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Potential challenges
Adding an electric start to a snowmobile can present several challenges and considerations. Firstly, cost is a significant factor. While it may be possible to find the necessary parts for around $200, the labour costs for wiring and installation can add up quickly. The ring gear, in particular, can be expensive, and finding a used one at a reasonable price may be challenging.
Another challenge is the technical complexity of the installation process. It is not as simple as just bolting a starter motor to the engine. The specific steps can vary depending on the snowmobile's make and model, and some adjustments may be necessary. For example, if the clutch is not pre-drilled, centering and drilling holes for the ring gear, and then balancing the clutch again, can be a meticulous task.
The availability of parts is also a potential hurdle. For some older snowmobile models, finding compatible parts, such as a clutch with a ring gear, may be difficult. In such cases, it might be more feasible to find a similar sled and swap the parts or opt for a new snowmobile with electric start already installed.
Additionally, while electric starts offer convenience, they introduce more electrical components that may malfunction, especially in remote areas with limited access to power sources. Regular maintenance of the electric start system, including the battery and wiring, is crucial to mitigating these potential issues.
Lastly, the climate and riding conditions play a significant role in determining the suitability of an electric start. While electric starts excel in cold climates by reducing the physical strain of pull-starting, they may face challenges in extreme cold. Ensuring proper battery maintenance and care during the off-season is essential for reliable performance in sub-zero temperatures.
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Alternative options
If you're looking for alternative options to add electric start to your snowmobile, there are a few workarounds and considerations to keep in mind. Firstly, the process of adding electric start can be time-consuming and may require mechanical expertise. Some snowmobile owners have shared their experiences, suggesting that it can take around 2 to 3 hours to complete the installation.
One alternative option is to find a snowmobile with electric start already installed. This option might be more feasible if you're considering upgrading your sled anyway. You can part ways with your older snowmobile and purchase a newer model that comes with electric start as a standard feature.
Another alternative is to explore different types of pull starts. Some snowmobiles have more user-friendly pull starts than others. For example, the Polaris XLT 600 is known for being relatively easy to pull start, even allowing for one-handed operation. Additionally, you can look into options like the Rev pull start, which has a larger spool size, providing more leverage and making it easier to pull.
If you're set on adding electric start, you can consider purchasing a kit. However, these kits can be hard to find, and you may need to source the individual components separately. The process will likely involve working with clutches, flywheels, ring gears, and batteries. It's important to assess your mechanical skills and comfort level with dismantling and reassembling your snowmobile.
Lastly, weight considerations come into play when adding electric start. The additional components can add around 20 pounds to your snowmobile's weight. While this may not be a significant concern for casual riders, it's worth noting that you can opt for a lightweight battery to reduce the overall weight gain. However, keep in mind that lightweight batteries may not perform as well in cold temperatures, so you might need to resort to pull-starting in certain conditions.
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Frequently asked questions
Adding an electric start to a snowmobile is not a complicated job and can be done by anyone with basic mechanical knowledge. The kits come with detailed instructions, and all wires are plug-and-play, making the process straightforward. However, it can be time-consuming, and you may need to drill and tap holes for the ring gear.
The cost of adding an electric start to a snowmobile can vary. The starter motor can range from $30 used to $599 new, and the battery can cost around $70. Other required parts include cables, a voltage regulator, and a clutch puller, which can add to the total cost. Labour costs for installation may also apply.
Adding an electric start to a snowmobile can provide several benefits. It offers a more convenient and effortless way to start the snowmobile, especially in cold weather or for individuals with physical limitations. The electric start eliminates the need for manual pull-starting, which can be challenging and tiring.
Yes, there are alternatives to consider if you don't want to add an electric start. You can look into getting a mod kit that increases the spool size on the pull start, making it easier to pull. This option provides more leverage and can be a cost-effective solution. Additionally, some snowmobiles may have models with electric start options available, so you could consider purchasing a different snowmobile that already includes this feature.
