Electric Hoist Installation: A Step-By-Step Guide

how to mount harbor freight electric hoist

Mounting a Harbor Freight electric hoist may seem like a straightforward task, but there are a few surprises in store for those who attempt it. The electric hoist comes with square brackets that are meant to clamp it to a square tube, but the measurements of these brackets can be a little tricky, with odd sizes that don't seem to match standard stock sizes. Some people have found success by removing the brackets and creating their own custom solutions, while others have opted for kits that work with specific pipe types. With a variety of approaches available, it's important to understand the options and choose the one that best suits your needs and available resources.

Characteristics Values
Hoist Weight Capacity 440 Lb.
Mounting Method Square brackets that clamp to a square tube
Bracket Inner Dimension 1-13/16 inches or 46mm
Alternative Mounting Custom-made solution or using a jib from Cabelas (#228387)

shunzap

Using square brackets to clamp the hoist to a square tube

The Harbor Freight electric hoist comes with square brackets that are intended to clamp it to a square tube. To do this, you will need to measure the inside dimension of the bracket to determine the size of the tube you need. In one case, the internal dimension of the bracket was measured to be 1-13/16", which is an odd size. Converting this measurement to metric yields an equally odd size of 46mm.

If you are unable to find tubing in these odd sizes, you can opt for a slightly larger size to achieve a loose fit. For example, you could use a 1-1/2" tube for the 1-13/16" bracket. Alternatively, you could remove the brackets entirely and fabricate your own custom mounting solution.

It is worth noting that Harbor Freight also offers a kit that is designed to work with Sch40 galvanized pipe. This could be a viable option if you are looking for a ready-made solution that is guaranteed to fit the hoist.

When clamping the hoist to the square tube using the brackets, ensure that the tube is securely fastened and cannot move or rotate within the brackets. You may need to tighten the brackets onto the tube using bolts or screws to achieve a firm hold. Additionally, it is important to consider the weight capacity and stability of the square tube structure to ensure it can safely support the hoist and the intended load.

shunzap

Buying a kit to work with Sch40 galvanised pipe

When it comes to buying a kit to work with Sch40 galvanised pipe for mounting a Harbor Freight electric hoist, there are a few things to consider. Firstly, the hoist comes with square brackets that are designed to clamp it to a square tube. However, the bracket measurements may be a bit unusual, with one user reporting a size of 1-13/16 inches or approximately 46 millimetres. This can make finding the right size tube a bit challenging.

One option is to purchase a kit specifically designed for this purpose. There are kits available that work with Sch40 galvanised pipe, which can make the installation process easier. These kits typically include the necessary hardware and components to securely mount the hoist.

Another approach is to get creative and make your own custom solution. Some users have chosen to remove the original brackets and fabricate their own mounting system that better suits their specific needs and requirements. This can be a good option if you have the necessary skills, tools, and access to materials.

When purchasing a kit or components to work with Sch40 galvanised pipe, it's important to consider the weight capacity and dimensions of your Harbor Freight electric hoist. Ensure that the kit you choose is compatible with the size and load capacity of your hoist. Carefully review the product specifications and user manuals to make an informed decision.

Lastly, consider the availability of the kit and the galvanised pipe in your region. Depending on your location, you may need to explore different suppliers or retailers to source the necessary components. Checking with local hardware stores, industrial suppliers, or even online retailers can help you find the right kit to work with Sch40 galvanised pipe for your Harbor Freight electric hoist installation.

shunzap

Removing the brackets and making custom modifications

One option is to remove the brackets and create a custom mounting solution. For example, you can cut out two 8.5" x 16" plates from a 1/4" plate, drill the appropriate holes, and use these plates to sandwich an LVL beam, connecting them with threaded rods and nuts. This method avoids drilling holes in the beam itself and keeps the installation below floor level.

Another user suggested cutting out a section of the subfloor and sandwiching the plates with the LVL beam in between. This ensures that the installation does not protrude above the final flooring material.

When removing the brackets and making custom modifications, it is important to consider the weight capacity of the hoist and ensure that the mounting solution can safely support the load. Additionally, it is crucial to follow safety guidelines and best practices to prevent accidents or injuries.

Overall, by removing the standard brackets and creating a custom mounting solution, you can ensure that your Harbor Freight electric hoist is securely and safely installed while also accommodating any unique characteristics of your installation space.

shunzap

Using a jib from Cabelas

When mounting a Harbor Freight electric hoist, you may encounter some issues with the provided square brackets and tubing. An alternative to the provided mounting kit is to use a jib from Cabelas (#228387). This particular jib seems to be made for the Harbor Freight electric hoist and has been noted to work great.

To use the jib from Cabelas for mounting your Harbor Freight electric hoist, you will first need to acquire the correct jib. In this case, the Cabelas jib with the product number #228387 is the one that has been confirmed to work with the Harbor Freight electric hoist. You can likely find this product on the Cabelas website or at a Cabelas store if there is one near you.

Once you have acquired the Cabelas jib, you will need to assemble it according to the instructions provided by Cabelas. This may involve attaching the jib to a secure structure, such as a beam or a wall, at the desired height and angle. Make sure to follow the weight capacity and other specifications provided by Cabelas to ensure safe use of the jib.

After assembling the jib, you can then mount your Harbor Freight electric hoist onto it. The specific steps may depend on the model of your electric hoist, but it typically involves attaching the hoist to the jib using bolts or other provided fasteners. Ensure that the hoist is securely attached to the jib and that all mounting hardware is tight and secure.

Finally, you can test the setup by lifting a weight within the capacity of your Harbor Freight electric hoist. Ensure that the hoist operates smoothly and that the jib remains stable and secure during the lifting process. By following these steps and using a Cabelas jib, you can safely and effectively mount your Harbor Freight electric hoist, bypassing any issues you may have encountered with the provided mounting kit.

shunzap

Buying the correct size tubing

When purchasing tubing to mount a Harbor Freight electric hoist, there are a few key considerations to keep in mind to ensure you select the correct size. Firstly, the tubing should correspond to the size of the square brackets that come with the hoist. These brackets are designed to clamp the hoist to a square tube, so taking accurate measurements is essential.

To begin, carefully measure the inside dimension (ID) of the square bracket. In some cases, this measurement may be in metric units, which can be a bit unusual. For example, a measurement of 1-13/16 inches converts to approximately 46 millimetres, which is not a standard size in either imperial or metric measurements. This may require some creativity in finding tubing that fits properly.

One option is to look for tubing that is slightly larger than the metric conversion. For instance, you could consider using a 1-1/2-inch tube, which would allow for a looser fit. Alternatively, you could explore other options such as using a kit specifically designed for this purpose. For instance, a Sch40 galvanised pipe kit has been mentioned by a user mounting their Harbor Freight electric hoist.

Another approach is to forgo the provided brackets altogether and create a custom solution. This may involve purchasing steel tubing in the appropriate size and modifying it to suit your specific needs. This option provides more flexibility but may require additional tools and fabrication skills. Remember to refer to the owner's manual for guidance and ensure that all installations are secure and comply with safety standards.

Frequently asked questions

The Harbor Freight electric hoist comes with square brackets that clamp it to a square tube. You can either measure the ID of the bracket and purchase a steel supplier or use a jib from Cabelas (#228387).

The bracket size for the Harbor Freight electric hoist is 1-13/16", which is approximately 46mm in metric.

Yes, you can remove the original brackets and create a custom mounting solution that suits your specific needs and requirements.

Online forums and communities, such as The Garage Journal or Reddit's r/Tools, are great resources for seeking advice and sharing experiences related to mounting Harbor Freight electric hoists and similar tools.

Written by
Reviewed by
Share this post
Print
Did this article help you?

Leave a comment