
Electrical conduits are installed to protect conductors from physical damage. Physical damage can refer to impacts or accidents involving people and objects, while severe physical damage may result from machinery. The National Electrical Code (NEC) uses the term “physical damage” to refer to various scenarios, but does not define what it means. The interpretation of this term is often left to authorities, inspectors, or engineers. Codes and regulations aim to ensure that electrical installations are safe and compliant, but the definition of physical damage can be subjective and influenced by factors such as installation methods, materials used, and specific site conditions.
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What You'll Learn

Physical damage vs severe physical damage
The National Electrical Code (NEC) uses the term "physical damage" to refer to various impacts or accidents that can occur in a residential or industrial setting. However, the NEC does not provide a clear definition of what constitutes "severe physical damage", leaving it open to interpretation by authorities and professionals in the field.
Some professionals interpret "severe physical damage" as resulting from impacts or accidents caused by heavy machinery or vehicles, such as forklifts or pallet jacks, in industrial settings. On the other hand, "physical damage" is often associated with impacts or accidents involving people and objects, such as a falling piece of wood leaning against a conduit on a wall.
In the context of electrical conduits, the distinction between physical damage and severe physical damage is crucial for determining the appropriate materials and methods to ensure safe and compliant installations. Electrical conduits are tubes or pipes that protect electrical wiring, and they can be made from various materials, including metal or polyvinyl chloride (PVC). When installing electrical conduits, it is essential to consider the potential risks of physical damage in the surrounding environment.
According to the NEC, electrical conduits can be installed in areas exposed to physical damage but not severe physical damage. This distinction suggests that different types of conduits and protection methods are required depending on the level of potential damage. For example, rigid metal conduit (RMC) is typically used in areas subject to severe physical damage, while electrical metallic tubing (EMT) is suitable for areas exposed to physical damage but not severe physical damage.
Ultimately, the authority having jurisdiction (AHJ) makes the final judgment on whether an area is exposed to physical or severe physical damage. Architects, engineers, and contractors play a crucial role in specifying the appropriate conduits, wireways, and cable trays for each area of work, which are then submitted to the AHJ for review and approval. However, there may be discrepancies in interpreting the NEC's terminology, leading to varying opinions on what constitutes severe physical damage.
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NEC's definition of physical damage
The NEC (National Electrical Code) does not provide a clear definition of what constitutes "physical damage" or "severe physical damage". However, it is generally understood to be self-defined, with the specific interpretation left to the authority having jurisdiction (AHJ) or, in some cases, the engineer or electrical contractor.
The term "physical damage" is used throughout the NEC, often without further explanation, and is related to the protection of electrical systems and conductors from potential damage. It is used to indicate that certain methods and materials offer better protection against physical damage, and these should be preferred when there is a higher potential for damage.
In the context of electrical conduits, "physical damage" could refer to impacts or accidents involving people, objects, or machinery. For example, a "physical damage" scenario could involve a forklift or pallet jack crashing into a wall and damaging the electrical conduit.
While the NEC does not explicitly define "physical damage," it does provide guidelines and requirements for the use of specific materials and methods to protect against it. For instance, the NEC permits the use of Electrical Metallic Tubing (EMT) in areas subject to physical damage, but not where it may be subjected to "severe physical damage."
It is important to note that the interpretation of "physical damage" can vary, and it is always best to refer to the specific guidelines and requirements provided by the NEC and local authorities for any given electrical installation or scenario.
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Protection against physical damage
One way to protect against physical damage is to use rigid metal conduit (RMC). RMC is made of thick metal and can provide more protection against impacts than other types of conduit. It is often used in areas where there is a potential for physical damage, such as in garages or where there is vehicular traffic. Another option is to use intermediate metal conduit (IMC), which is also made of metal and offers good protection.
In some cases, electrical conduits may be installed in metal piping. In these situations, the conductors shall be encased in continuous lengths of approved flexible tubing, such as rigid polyvinyl chloride conduit (PVC). PVC conduit is a good option for protection against physical damage, especially in corrosive environments. However, it is important to note that PVC conduit is not permitted in all locations. For example, it is not allowed in hazardous locations or areas with extreme cold, as it can become brittle and more susceptible to damage.
To ensure compliance with local codes and standards, it is essential to involve professionals like architects, engineers, and electrical contractors in the planning and installation process. They can help determine the specific protection measures needed for a particular project. Additionally, authorities having jurisdiction (AHJ) play a crucial role in reviewing and approving the designs before installation.
Overall, protecting against physical damage in electrical conduits involves using the right materials, considering the specific environment and potential hazards, and involving the appropriate professionals and authorities to ensure compliance and safety. By taking these steps, the risk of physical damage to electrical conduits can be significantly reduced.
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Physical damage and electrical problems
In electrical conduit, physical damage can occur in various forms. For example, conductors within 2.1 metres (7 feet) from the floor are considered exposed to physical damage. Additionally, fixed electric space-heating equipment and grounding electrode conductors are also susceptible to physical damage and should be protected accordingly.
The National Electrical Code (NEC) uses the term "physical damage" to refer to various scenarios, but it does not provide a clear definition. This lack of clarity has led to different interpretations and has been a topic of discussion among professionals. Some suggest that "physical damage" refers to well-defined situations, while others argue that it is open to interpretation based on the specific context.
To prevent physical damage and associated electrical problems, certain methods and materials are preferred to provide better protection. For instance, rigid metal conduit (RMC), intermediate metal conduit (IMC), and rigid polyvinyl chloride conduit (PVC) are commonly used to protect conductors from physical damage.
It is worth noting that the authority having jurisdiction (AHJ) plays a crucial role in determining the interpretation of "physical damage" and "severe physical damage". They have the authority to review and approve the plans and specifications provided by architects and engineers, ensuring that installations are code-compliant and safe.
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Physical damage and conduit material
The National Electrical Code (NEC) uses the term "physical damage" to refer to impacts or accidents involving people and objects. On the other hand, "severe physical damage" refers to impacts or accidents caused by machinery. The NEC does not define these terms, leaving them open to interpretation by authorities and electrical professionals.
Electrical conduits are installed to protect conductors from physical damage. The type of conduit material used depends on the potential for physical damage in a given environment. Some common conduit materials include:
- Rigid Metal Conduit (RMC): Offers better protection against physical damage than non-metallic materials. However, it can still be crushed by heavy machinery.
- Intermediate Metal Conduit (IMC)
- Rigid Polyvinyl Chloride Conduit (PVC): PVC conduit is susceptible to physical damage in extreme cold, as it becomes brittle. It is also not permitted in hazardous locations or Class I, Division 2 locations, as per the National Electrical Code.
- Reinforced Thermosetting Resin Conduit (RTRC)
- Electrical Metallic Tubing (EMT): EMT is generally considered less robust than RMC and may not be suitable for environments with severe physical damage risks.
The interpretation of "physical damage" and the choice of conduit material can vary depending on the specific application and the authority having jurisdiction (AHJ). In some cases, the architect or engineer may indicate the specific conduit types to be used in different areas of a project through drawings and specifications. These are then submitted to the AHJ for review and approval.
It is important to note that the NEC also uses the term "exposed to physical damage" to refer to conductors or equipment that are within a certain distance from the floor or in specific locations where they are more susceptible to damage. In such cases, additional protection methods, such as guard strips or running boards, may be required.
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Frequently asked questions
Physical damage in this context refers to impacts or accidents involving people and objects.
Severe physical damage refers to impacts or accidents caused by machinery.
Some examples of physical damage include a leaning 2x4 falling against electrical conduits or a child touching a bare wire.
An example of severe physical damage would be a forklift crushing heavy-walled rigid metallic conduits.








































