Beatrice Lang
Electric vehicles are the future, and converting existing vehicles to electric power is a burgeoning industry. It is completely legal to convert a car to electric power, and it can be done on a wide variety of vehicles, from vintage cars to SUVs. The process involves replacing the gasoline engine with an electric motor and adding electric power systems. The cost of conversion varies depending on the complexity of the vehicle, the performance required, and the range, but it typically starts at around £10,000 for electrical components and batteries. Doing the conversion yourself can reduce costs, but it requires mechanical and electrical expertise and a significant time investment. Several companies offer conversion kits and services, and the popularity of electric car conversions is on the rise.
| Characteristics | Values |
|---|---|
| Cost | The cost of converting a car to electric power varies depending on the complexity of the vehicle, the performance, range and charge time required, and the custom fabricated components needed. The average price for electrical components and batteries starts at around £10,000, and the cost can go up for additional performance and a longer range. Prices for converted cars start at around £30,000 and can go up to over £500,000 for a fully re-engineered classic car. |
| Time | The time it takes to convert a car to electric power depends on the level of complexity of the conversion, including the motor being used, whether the original drivetrain is being used, and whether brakes and suspension need to be upgraded. On average, conversions take between four and six weeks. |
| Benefits | Converting a car to electric power can result in improved performance and reliability, future-proofing an old car, and environmental benefits. Electric cars produce zero tailpipe emissions, and have lower fuel, maintenance, road tax, and congestion charges. |
| Registration | In some countries, it is legal to convert an older car to electric power, but it must be re-registered through the vehicle registration pages on the government website. A registration fee may be applicable, along with payment for vehicle tax and an MOT test certificate if the vehicle is over a certain age. |
| Vehicle Suitability | Theoretically, any ICE car can be converted to electric power, but some vehicles are better suited to the conversion than others. Older cars are generally less complex and may be easier to convert. |
| Power Outputs | Power outputs for converted electric vehicles can range from 45hp to 660hp or more. The top speed may be lower, but standing-start acceleration and overtaking performance are usually better. |
| Range | The range of a converted electric vehicle depends on the size of the battery pack and can be extended if required. Most specialists claim that their conversions do between 100-200 miles on a charge. |
| Kits and Packages | There are various companies that offer conversion kits and turnkey electric conversions for a range of vehicles, including classic cars. These kits can include features such as a regenerative braking system, a heating and cooling system, a power steering system, or a transmission adapter. |
| DIY Conversions | It is possible to convert a car to electric power yourself, but it requires mechanical and electrical expertise, as well as time and access to the necessary parts. There are online communities and courses that can provide support and guidance for DIY conversions. |
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What You'll Learn
Electric car conversion kits
There are various electric car conversion kits available in the market, each designed to meet specific requirements. For instance, the Chevrolet eCrate system is a popular choice, offering all the primary elements needed to convert a conventional combustion engine vehicle into a fully electric one. The eCrate motor generates 200 hp/150 kW and 266 lb.-ft./360 Nm of torque, and it is 50-state emissions street legal when installed and used as per the CARB executive order. Additionally, EV West offers a range of unique conversion kits, including the Air-Cooled Volkswagen Type 2 T-2 Bay Window Kit, the VW Beetle Kit, and the "Universal" Tesla Starter Kit.
When considering an electric car conversion kit, it is essential to keep in mind the compatibility of the kit with your vehicle. For example, the current eCrate kit from Chevrolet requires a GM 4-speed automatic transmission with an external mode switch, making it suitable for vehicles with a conventional driveline.
While electric car conversion kits can be a great option for those looking for a DIY project, it is important to note that they may require additional resources and expertise for a successful installation. Therefore, it is advisable to carefully review the kit's requirements and instructions before making a purchase.
Overall, electric car conversion kits provide a viable option for those seeking to transition their conventional vehicles to electric propulsion, offering the necessary components and legal compliance for a successful conversion.
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Choosing a conversion company
There are several companies that offer vehicle conversion services or kits to convert your gas-powered vehicle to an electric car.
When choosing a conversion company, it is important to consider your specific needs and requirements. Some companies offer comprehensive conversion services, while others provide conversion kits that allow you to perform the conversion yourself. It is also essential to ensure that the company has experience and expertise in converting vehicles to electric power.
- Reputation and experience: Opt for a company with a good reputation and a proven track record of successful conversions. Look for companies that have been in the industry for a considerable amount of time and have positive reviews or testimonials from their customers.
- Vehicle compatibility: Ensure that the company has experience converting vehicles similar to yours. Some companies specialize in converting specific vehicle models or types, such as classic cars or large vehicles.
- Conversion options: Decide whether you prefer a company that offers comprehensive conversion services or one that provides conversion kits. If you plan to perform the conversion yourself, choose a company that offers detailed instructions, support, and high-quality components.
- Cost: The cost of EV conversion can vary significantly depending on the company, the type of vehicle, and the components used. Get quotes from multiple companies and compare their prices, services included, and payment plans.
- Location: Consider the location of the conversion company. Choosing a company close to your residence can facilitate easier communication, project management, and transportation of your vehicle.
- Customer service: Opt for a company with responsive and knowledgeable customer service. A dedicated customer service team can guide you through the conversion process, address any queries or concerns, and provide support during and after the conversion.
- Compliance and regulations: Ensure that the conversion company complies with the regulations and standards set by relevant authorities, such as the U.S. Environmental Protection Agency and the National Highway Traffic Safety Administration.
Examples of conversion companies
- Lunaz: Specializes in sustainable converting solutions for classic car enthusiasts, meticulously restoring vehicles while maintaining their authentic appeal.
- BB Classic Cars: Based in Skopje, Macedonia, with over 10 years of experience, offering a wide range of successful conversions.
- EV Underground: Provides turnkey operations for conversions, including Tesla components, as well as DIY kits for those with technical expertise who prefer a hands-on approach.
- Electro Automotive: One of the oldest electric car conversion companies, offering instructional resources and workshops, in addition to selling conversion parts.
- DIYev: Provides cutting-edge technology and comprehensive conversion kits for a broad range of vehicles, from compact cars to large trucks and school buses.
- RaleighEV: An electric vehicle conversion shop offering state-of-the-art builds with modern electric motors, advanced battery management systems, and intelligent charging systems.
- Canadian Electric Vehicles (CEV): Offers electric conversion services to commercial customers for over 30 years.
- EVA: Provides comprehensive resources, including technical papers, spec calculators, and a parts catalog, along with dedicated customer service.
- CanEV: A top company in North America offering complete conversion kits for various vehicles, such as Porsche 911, Volkswagen Beetle, and Land Rover Defender.
- Arc Motor Company: A Canadian company specializing in transforming conventional vehicles into powerful and sustainable electric vehicles.
Please note that this list is not exhaustive, and it is recommended to research multiple companies, compare their offerings, and choose the one that best suits your specific needs and requirements.
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The conversion process
There are two main ways to convert a vehicle to electric power: a professional conversion or a DIY conversion. A professional conversion involves hiring a specialist company to source components, modify the car, and replace old parts with new ones. This option ensures the work is done correctly and safely but comes at a high cost, with prices starting at around £30,000 and exceeding £500,000 for luxury or classic cars.
The DIY conversion option is more affordable, but it requires a high level of technical knowledge and skill. Individuals can purchase a conversion kit or source individual parts, which can cost around £10,000 or more for better performance and range. The conversion process involves removing the internal combustion engine, transmission, gas tank, and exhaust system. These are replaced with an electric motor, controller, and EV battery. It is important to note that the conversion process can take a significant amount of time, ranging from four to six weeks for simpler conversions, to three months or more for complex conversions.
During the conversion process, it is essential to consider the impact of the electric motor on the vehicle's performance. The power of an electric conversion is typically higher than the original engine, which may require upgrading the suspension, brakes, and other parts of the drivetrain. The range of the electric vehicle depends on the size of the battery and driving style, with batteries needing replacement every three to four years.
Converting a traditional vehicle to electric power offers a unique driving experience and is better for the environment, reducing emissions and providing a more sustainable option. It is a complex process, but one that is becoming increasingly popular as an alternative to purchasing a new EV, especially for those looking to preserve vintage or classic cars while enjoying the benefits of modern technology.
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Re-registering your vehicle
First and foremost, it is essential to understand the legal requirements for re-registering a converted electric vehicle in your region. In most cases, you will need to re-register your vehicle with the relevant government authority, such as the DMV in the United States or the GOV.uk website in the United Kingdom. This process typically involves providing documentation and paying the necessary fees.
The specific documents required for re-registration may vary, but generally, you will need to provide proof of ownership, such as a title or transferable registration in your name. Additionally, you may need to present a completed Statement of Transaction, especially if you have recently purchased the vehicle. It is important to ensure that the registration you are transferring is still valid and has not expired.
In some cases, you may also need to provide a Vehicle Inspection Report (VIR) or proof of a safety inspection and emissions inspection. The requirements for these inspections may differ depending on your vehicle type (commercial or non-commercial) and the county or state you reside in. Be sure to check with your local regulations to understand the specific inspection requirements for your converted electric vehicle.
The fees associated with re-registering your converted electric vehicle will likely depend on various factors, including the vehicle's weight, class, and your location. In some cases, there may be additional fees, such as an Electric Vehicle (EV) fee, processing and handling fees, or inspection fees. These fees are typically mandated by state or local laws and are an essential part of the re-registration process.
Finally, the timeframe for re-registering your vehicle can vary. If you complete the re-registration process online, you may need to wait for the plates, tags, and registration to be mailed to you, which can take several days or weeks. Alternatively, if you visit a DMV office or an approved substation in person, you may be able to obtain the necessary documentation more promptly.
It is important to note that the information provided here is general guidance, and the specific process and requirements for re-registering your converted electric vehicle may differ based on your location and the vehicle itself. Always refer to the guidelines provided by your local government or transportation authority for the most accurate and up-to-date information.
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Benefits of converting
There are many benefits to converting a vehicle to electric power. Firstly, electric vehicles (EVs) are more environmentally friendly than traditional gas or diesel cars. They produce zero tailpipe emissions, reducing air pollution and greenhouse gas emissions, which have long-term adverse effects on public health. Using renewable energy sources to charge EVs can further reduce their environmental impact, contributing to a cleaner and more sustainable energy ecosystem.
Secondly, EVs are less expensive to operate and maintain than petrol or diesel vehicles. Electricity is cheaper per kilometre than fuel, resulting in significant long-term savings. Additionally, EVs have fewer moving parts, which leads to less wear and tear and lower maintenance requirements. The engine of an electric car has a virtually infinite lifespan, and the only real expenses are the electricity and the batteries, which need to be replaced about every three to four years.
Thirdly, electric cars are more convenient to drive and charge than traditional cars. They don't have gears, making them very smooth and quick off the mark, and they are also very quiet, reducing noise pollution. Charging an electric car is also more convenient than refuelling a traditional car; instead of visiting a fuel station, EV owners can simply plug their vehicle into a home or public charger.
Finally, converting a gas-powered car to electric is a great way to give a new lease of life to an older vehicle. This is especially relevant for vintage car enthusiasts who want to preserve their classic cars while also enjoying the benefits of modern technology. Conversion kits can breathe new life into old cars, allowing them to continue running even after their standard lifecycle has expired.
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Frequently asked questions
The first step is to remove all internal combustion engine (ICE) components, including the engine, fuel tank, muffler, exhaust system, starter, and radiator. These parts are then replaced with electric drivetrain components, the most important of which is the electric motor. The number of batteries required depends on the type of vehicle and the installation space available. A power controller is also needed to regulate electricity flow.
The cost varies depending on factors such as vehicle complexity, performance, range, and customisation. A basic conversion can start from \$6,000 for parts, while a more expensive retrofit can cost upwards of \$20,000. Batteries and installation typically cost between \$1,000 and \$3,000.
A light vehicle (around 2,000 to 3,000 pounds curb weight) with a manual transmission is ideal. Heavier vehicles and automatic transmissions can restrict the range and power of the electric engine. Vintage cars are commonly converted, but there is a growing trend of converting SUVs as well.
The time required depends on the complexity of the conversion, typically taking between four to six weeks. However, waiting lists can be long, so booking in advance is recommended.
Electric vehicles are more cost-effective and environmentally friendly than traditional petrol or diesel vehicles. They have lower running costs, require less maintenance, and produce zero tailpipe emissions. Converting an older vehicle to electric is also a sustainable way to extend its lifespan.
